Qualità Morsetto-Sul flussometro ultrasonico & Misuratore di portata ad ultrasuoni da parete fabbricante

Application Case of ST502 with Ultra-High Temperature Transducer in the Chemical Industry     Project Background   In the production process of the chemical industry, the flow measurement of high-temperature liquid media has always been a key focus and challenge in the selection of field instruments. Especially in urea synthesis, transportation, and related processes, the high temperature of the media and the complex operating conditions place higher demands on the stability, temperature resistance, and long-term operational reliability of flow meters.   This case study is from a chemical company in Shanghai, China, which requires continuous flow monitoring of a high-temperature urea solution approaching 260℃ for production process control and operational data analysis. Operating Challenges   The project site has the following typical characteristics:   Extremely high media temperature: Urea solution temperature close to 260℃ Large pipe diameter: DN400 stainless steel pipe High requirements of the chemical site: Long-term stable operation is required, with minimal maintenance and downtime No production shutdowns allowed for modification: Traditional insertion-type or pipe-cutting solutions are difficult to implement.   Under these conditions, conventional mechanical or electromagnetic flow meters have certain limitations in terms of installation, maintenance, and temperature resistance.   Solution   To address the above operating requirements, the customer ultimately selected our ST502-HT013 wall-mounted ultrasonic flow meter, equipped with an ultra-high temperature ultrasonic sensor. The clamp-on installation eliminates the need for pipe cutting.   Main configurations are as follows:   Model: ST502-HT013 Wall-mounted Ultrasonic Flow Meter Sensor Type: Ultra-high Temperature Clamp-on Sensor Pipe Material: Stainless Steel Pipe Diameter: DN400 Measuring Medium: Urea Solution Medium Temperature: Approximately 260℃ Application Industry: Chemical Industry   Application Advantages   1. Ultra-high Temperature Adaptability The ultra-high temperature sensor paired with the ST502-HT013 can stably measure liquids at temperatures approaching 260℃, meeting the demands of harsh chemical operating conditions.   2. Clamp-on Installation, No Production Shutdown The sensor is directly installed on the outer wall of the pipe, eliminating the need for drilling or cutting, significantly reducing installation risks and construction costs, making it particularly suitable for retrofitting existing systems.   3. Suitable for Large Diameter Pipe Measurement It exhibits excellent signal stability and measurement repeatability for DN400 stainless steel pipes, making it suitable for large-diameter pipelines commonly found in the chemical industry.   4. Low Maintenance and Stable Operation With no moving mechanical parts and no direct contact with the medium, it avoids wear and clogging issues in high-temperature and highly corrosive environments, ensuring reliable long-term operation.   Customer Feedback   After the equipment was put into operation, the flow data was stable and the response was timely, meeting the customer's requirements for high-temperature urea solution flow monitoring while significantly reducing maintenance workload. The customer positively evaluated the equipment's high-temperature resistance and external clamp-on installation method.   Summary   The ST502-HT013 wall-mounted ultrasonic flow meter, with its ultra-high temperature measurement capabilities, non-invasive installation method, and excellent performance in large-diameter stainless steel pipes, has been successfully applied to high-temperature urea solution measurement scenarios in the Shanghai chemical industry, providing a reliable and efficient solution for flow monitoring under similar high-temperature and complex conditions.

L'introduzione di misuratori di flusso ad ultrasuoni a pinza   Che cosa sono i misuratori di portata ad ultrasuoni?I misuratori di flusso ad ultrasuoni a pinza utilizzano trasduttori ad ultrasuoni che si attaccano esternamente a un tubo, misurando il flusso inviando e ricevendo onde sonore attraverso il fluido.Poiché non richiedono il contatto diretto con il liquido, l'installazione non è invasiva e non richiede il taglio nella condotta.   I vantaggi dei misuratori di flusso ad ultrasuoni?1. Installazione non invasiva ️ Si attacca facilmente all'esterno del tubo, eliminando la necessità di spegnere il sistema o modificare la tubazione.2. Soluzione conveniente: i costi di manodopera ridotti e il tempo di installazione minimo lo rendono un'opzione più conveniente, specialmente per le misurazioni di flusso temporanee o portatili.3. Ideale per luoghi difficili da raggiungere Adatto per applicazioni in cui l'installazione in linea sarebbe impraticabile o troppo disruptiva.4- Riduzione della manutenzione: poiché non entrano in contatto con il fluido, sono meno soggette all'usura, alla corrosione e al blocco.   Scegliere Clamp-On Ultrasonic Flow Meter Se?1) È necessario un'installazione rapida e non invasiva senza tempi di fermo dei processi.2) La vostra applicazione comporta esigenze di misurazione del flusso temporanea, portatile o di retrofit.3) Le priorità sono la redditività e la facilità di manutenzione.4) Il sistema include tubi di grande diametro che sono difficili da modificare.   ConclusioniQualsiasi misuratore di flusso ha i suoi vantaggi. La scelta migliore dipende dalle esigenze specifiche, compresa la precisione, il budget, la fattibilità dell'installazione e le considerazioni di manutenzione a lungo termine.se ha bisogno di una soluzione flessibile e non invasiva, i flussometri ad ultrasuoni a pinza offrono vantaggi significativi.